Carton Flow Rack

The cardboard box flow rack relies on the gravity of the flow strips to achieve first-in, first-out (FIFO) operation. It is specially designed for small materials such as cardboard boxes and turnover boxes, and is suitable for assembly lines and e-commerce picking areas. It greatly improves picking efficiency, saves warehouse space, and its modular structure allows for flexible adjustment of specifications. It is widely used in lean warehousing and order sorting scenarios.

Carton Flow Rack Export Cases

Our asphalt mixing plants for sale are solving key industry challenges—complex operations, slow startup, and tough management. With a presence in over 150 countries and partnerships with Fortune 500 companies, we deliver reliable, high-performance solutions. Explore our global cases to see how we make a difference.

Mobile Drum Mix Asphalt Plant in Ecuador

Capacity: 80 TPH Model: ALQ-80 Project Location: the Philippines Mobility: Stationary Type Application Scenario: Asphalt Plant in the Philippines for Maintenance of Urban and Rural Roads Customer Review: “We use the ALQ-80 for road repairs across towns and provinces. It’s easy to operate—even our less experienced staff picked it up quickly. The one-click control and stable output really help us stay on schedule.”

Batch Type Asphalt Plant in the Philippines

Capacity: 100 TPH Model: ALQ-100 Project Location: Indonesia Mobility: Stationary Type Application Scenario: for Road Construction and Repair Customer Review: “Since installing the ALQ-100, managing the asphalt mixing plant Indonesia has become much easier. The automated controls reduce manual errors, and remote monitoring keeps us informed, saving time and cutting downtime on busy road repair sites.”

How does the Carton Flow Rack work?

The cardboard box flow rack utilizes gravity-fed flow tracks to achieve automatic replenishment without power. By implementing first-in-first-out (FIFO) operations through front and rear partitioning, it is a lean warehousing equipment suitable for sorting small cardboard boxes.

Gravity-Driven Sliding Structure

Each shelf is equipped with a smooth roller track that tilts towards the picking end. No electricity is required; cartons and crates slide forward automatically under their own weight. The track has a built-in buffer and speed limiter to prevent goods from colliding and tipping over.

Dual-Aisle Separated Operation

The shelving is divided into front and rear sections. The rear is the replenishment area, and the front is the picking area. Replenishment and picking personnel do not interfere with each other, and the workflow is clear and conflict-free

Automatic Replenishment and Batch Control

After goods are removed from the front, the goods at the rear automatically move forward to fill the gap. A single flow channel stores goods of the same specification and batch, with new goods placed at the back and old goods at the front, naturally achieving first-in, first-out (FIFO) and facilitating expiration date and batch control.

Flexible Adjustable Shelf Height

Multiple adjustment holes on the uprights allow for quick adjustment of the shelf height, accommodating various sizes of cartons and crates.

Relying on gravity-driven, non-powered flow and front-to-back separation operation mode, the cardboard box flow rack efficiently implements first-in-first-out (FIFO) management of goods, simplifies the operation process, avoids inventory backlog, and helps the warehouse achieve standardized, lean, and efficient sorting operations.

Carton Flow Rack Advantages

Cardboard box flow racks rely on gravity-driven, non-powered operation and first-in-first-out (FIFO) operation logic, taking into account multiple values such as cost reduction and efficiency improvement, inventory control, and space efficiency enhancement, and are leanly adapted to small-item batch picking and warehousing operations.

Significantly Improved Operational Efficiency

Gravity-based automatic replenishment allows items to automatically slide to the picking station after the front-end goods are removed, eliminating the need to reach out and retrieve them. Goods are concentrated in easily accessible areas, reducing walking and replenishment time, saving up to 75% of labor costs compared to ordinary shelving, and significantly accelerating order sorting speed. Separate replenishment and picking channels ensure no interference, suitable for large-volume centralized picking operations.

Standardized and Controllable Inventory Management

The back-end replenishment and front-end picking structure naturally achieves first-in, first-out (FIFO), accurately controlling product batches and expiration dates to avoid expired stockpiling.

Utilized Warehouse Space

The number of picking stations is significantly increased with the same shelf height; up to 40 picking points can be added to a single shelf, resulting in higher output per unit area.

Strong Versatility and Expandability

Flexible and adjustable shelf height accommodates various sizes of cartons and crates, and can be used in palletless small-item picking scenarios. Modular design allows for the addition or removal of aisles and expansion of the overall shelving scale as needed, adapting to increased business volume

Cardboard box flow racks reduce labor costs, improve picking efficiency, strictly implement first-in-first-out (FIFO) principles, offer high space utilization, and are flexible and expandable, suitable for various small-item sorting warehouses. Welcome to inquire about customized solutions.

Carton Flow Rack Application

Carton Flow Racks are suitable for warehousing scenarios involving multiple SKUs of small to medium-sized boxed goods, high-frequency manual picking, and strict control of batch expiration dates. Their main applicable areas are as follows:

E-commerce and Retail Warehouse

Stores various small items, shortening picking routes and efficiently handling large-volume order sorting; allows for rapid replenishment and stocking in supermarket and store back-end operations.

Food and Beverage Warehouse

Stores shelf-sensitive items such as boxed snacks, beverages, and pre-prepared foods, utilizing first-in, first-out (FIFO) to reduce near-expiration losses; low-temperature resistant models are available for cold storage.

Pharmaceutical Warehouse

Stores medicines, medical consumables, and health products, meeting industry batch traceability and expiration date management standards, and compliantly controlling inventory flow.

Auto Parts, Hardware, and Light Industrial Workshops

Located along production lines, it stores fasteners, small parts, and consumables, with automatic replenishment, improving material retrieval efficiency on the production line.

Daily Chemical and Cosmetic Warehouse

Provides high-density storage for standardized boxed cosmetics and daily chemical products, increasing picking points per unit area of the warehouse, suitable for large-volume turnover.

Carton Flow Rack is suitable for small-item sorting in various industries such as e-commerce, food, pharmaceuticals, and auto parts. It efficiently achieves first-in-first-out (FIFO) and improves picking capacity. Custom flow channel specifications can be customized as needed. Welcome to inquire about supporting warehousing solutions.

Please specify your requirement by referring to the following aspects:

1- Describe the type of project (e.g., logistics warehouse, cold storage, factory workshop, tire storage center, e-commerce fulfillment hub, etc.).

2- List the specific racking or type (e.g., pallet racking, cantilever racking, tire racking, industrial shelving, heavy duty storage rack, etc.).

3- Tell us your estimated rack installation or project launch date.

4- Detail your specific requirements or expectations (e.g., warehouse size, load capacity, storage environment, etc.).

5- If you are interested in becoming our distributor, please let us know.

Please specify your requirement by referring to the following aspects:

1- Describe the type of project (e.g., logistics warehouse, cold storage, factory workshop, tire storage center, e-commerce fulfillment hub, etc.).

2- List the specific racking or type (e.g., pallet racking, cantilever racking, tire racking, industrial shelving, heavy duty storage rack, etc.).

3- Tell us your estimated rack installation or project launch date.

4- Detail your specific requirements or expectations (e.g., warehouse size, load capacity, storage environment, etc.).

5- If you are interested in becoming our distributor, please let us know.

Mobile Drum Mix Asphalt Plant in Ecuador

Batch Type Asphalt Plant in the Philippines

How does the Carton Flow Rack work?

Gravity-Driven Sliding Structure

Dual-Aisle Separated Operation

Automatic Replenishment and Batch Control

Flexible Adjustable Shelf Height

Carton Flow Rack Advantages

Carton Flow Rack Application

Contact Us Now!

Please specify your requirement by referring to the following aspects:

Contact Us Now!

Please specify your requirement by referring to the following aspects: